This first video of it covers the mounting flange and the impeller. From the dust collector type, filter media selection, fan performance and placement, dampers, silencers, duct and capture hoods all need to be matched to maximize collection efficiency. Operating instructions and parts manual dust collector. How to make sure your dust collection system complies with.
For my previous dust collector, i used a hp motor from a tile saw. Leave with the collector when setup and startup are complete. A dust collection design guide in pdf format originally written by air handling systems july 17, 2001. Manufacturer of dust collector blowers in india get quote. Grizzly g1030z2p 3 hp dust collector with aluminum. Powertec dc1512 portable shop dust collector with 1. Design and construction of a dust extractor machine.
Centrifugal blowers and fans, axial fans, portable dust. Cyclone dust collector woodworking plan wood magazine. This 3 hp dust collector is designed to capture dust and wood chips from multiple woodworking machines at the same time. This size blower is more than adequate for a small. Design and analysis of cyclone dust separator 1muhammad i. As my old blower destroyed itself i had to make a new one. We wanted a spaceefficient unit with minimal noise, dustfree. Build a seethrough cyclone dust separator for your shop vac. Larger impeller for harbor freight dust collector beaubilt. An extracurricular student project nicholas harlow1, robert choate2, joel lenoir3 abstract recently at.
See more ideas about dust collector, woodworking and dust collection. Designing and sizing baghouse dust collection systems dominick dalsanto baghouse. The first step in designing your system is to draw a floor plan of your shop area. Do not use this dust collector for other than its intended use. If you are not familiar with the proper and safe operation of a dust collector, do not use until. Air tightness in conjunction with proper piping will optimize the dust collectors. The national fire protection agency nfpa standard 484 requires specific dust collector and duct work design, configuration and maintenance when collecting any potentially reactive. Simplifying dust collection for your woodworking power tools. It handles all kinds of toxic and combustible dusts and fumes, including fine, fibrous and heavy dust loads. The two stage filtration design provides much higher filtration efficiencies than single stage collectors.
To achieve maximum airflow you should always use the largest diameter possible when connecting pipe. How to make sure your dust collection system complies. Ventilation modules, dust collector bin vents and compact filter modules in a choice of construction materials to allow handling of all types of products, including fine, granular, lumpy, abrasive and. The speed of air movement through a dustcollection system is critical. A read is counted each time someone views a publication summary such as the title, abstract, and list of authors, clicks on a figure, or views or downloads the fulltext. In dust collection systems, centrifugal air blower collects dust from generating point and carry it via ducting to dust collector. Had one actually set up the system with 4 pipe they would have very poor pickup at the planer and they would be wasting most of the systems energy to friction loss. Grizzly g1030z2p 3 hp dust collector with aluminum impeller. While larger in size, these systems are easier to maintain with single dust collector. Design considerations interstitial velocity upward velocity of airparticulate between filters inside baghouse measured in fpm feet per minute determined by dividing airflow cfm by cross. Whether part of a system process, used to capture harmful pollutants from furnacesboilers, to convey dry bulk product or to maintain a clean and safe work environment, dust collection systems need to function at near. The dust collector may be of bag type cyclone type. We have simplified the dust collection system design process for smaller shops, it is important to know federal, state and localities have codes and regulations enforced by ahj authorities having.
All dcl dust collector modules are offered in top and bottomfilter removal designs as well as walkin clean air plenums. Dust collection systems play a vital role in many commercial and industrial facilities. Ductwork installation and product guide fordustcollection. Cabinet collector series 5090 models 54, 64, 66, 75, 81, 84, 90. Dust control handbook for industrial minerals mining and. Dust collectors bag house fine dust bags do not clean as efficiently as cartridge unit larger than cartridge unit with equal amount of filter area. All dust bags are 99% efficient at their specified micron filtration levels. To meet those objectives we designed a unit using a 760 cfm, 112 horsepower, 6282 decibel dust collector. Add to wish list california proposition 65 warning. Air tightness in conjunction with proper piping will optimize the dust collectors performance capability. Confused about dust collection homemade dust collector with blower motor to read but he has the best imho advice on true dust look to this fantastic venture along with wood to create a stunning.
Oct 24, 2016 as my old blower destroyed itself i had to make a new one. Confused about dust collection homemade dust collector with blower motor to read but he has the best imho advice on true dust look to this fantastic venture along with wood to create a stunning woodworking craft woodworking drawings get a lifetime of project ideas and inspiration. The dust collector performance ratings should show that at your given static pressure, the cfm it will provide. The first step in designing your system is to draw a floor plan of your shop area including the following. The first step in designing your system is to draw. From the research it has the same shaft diameter as the harbor freight one and is a direct bolt in. Design information designing your dust collection system. This project was mostly for the fun of experimenting, it has no real purpose.
In designing and outfitting wood magazine s idea shop 3 basement shop with a cyclone dust collector, we had several objectives in mind. Had one actually set up the system with 4 pipe they would. Its built on 20 years of successful performance of our awardwinning farr gold series system. American air filter rotoclone, typen, size12, design4. The impact of duct diameter on cfm oneida air systems. A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Models ebr50, ebr75, ebr100, ebr150, ebr200 and ebm25, ebm75 and ebm100. The cyclone dust collector offers airflow capacities ranging from 800 to,000 cfm.
If the vacuum pressure generated by the fan is not sufficient to overcome the. Videos spec ification sheet pdf manual pdf parts list pdf buy parts. You can also try our online fan selector program to help you select a cincinnati fan. For purposes of this article i will assume that you have worked with your vendor to choose a dust collector that is capable of delivering enough air flow ideally cubic feet per minute at 4000 feet per minute at each tool to remove all of the fine dust that. If you are not familiar with the proper and safe operation of a dust collector, do not use until proper training and knowledge have been obtained. Design information cfm air volume in cubic feet per minute. Design elements of your dust collection system start your ductwork design at the dust collector itself. By using the same exact dust collector and simply running the correct diameter piping we were able to get twice the amount of cfm to our tool. Companies that specialize in dust collection are much better versed on duct design, and in general where you find snaplock pipe they sell larger size pipe. It is fed by ductwork from multiple bulk material transfer points. Baghouse basics international association of operative. The most basic discharge is a manual slide gate, that is acti.
A blower designed for a hvac system simply will not move enough air for a dust collector. D ambrose alli university, faculty of engineering and engineering technology, department of mechanical engineering, ekpoma, edo state. Next, find the diameter for your systems main and branch ducts. Whether youre in need of a stationary, centralized or portable option for your workshop, the powertec dust collector works seamlessly with an assortment of woodworking machines. Homemade cyclone dust collector plans dust collector diy. Clean air and lighter dust particles are directed up through the inner cylinder and discharge through the clean. Design and construction of a dust extractor machine engr ogbeide s. Typically, a dust collector is installed in a remote location. Jet dust collectors keep the air in your shop clean, and keep you safe while youre hard at work. Texas cyclone design model was used to obtain an accurate pressure drop and sizing of. This guide is not an exhaustive course on dust collector design. Design optimization and experimental study on the blower for fluffs.
To achieve maximum airflow you should always use the largest diameter possible when connecting pipe to your blower, and up to the connection at your machine. Tcbi backward inclined fans for dust collectors twin city fan. This document designing your air handling dust system is a design guide originally written by air handling systems, and has been converted into a two page pdf. Coneco central dust control systems vent the storage silos and the mixer into one dust collector. Backward inclined fan specially designed for dust collector mounting. In this present study, analysis the performance of the centrifugal blower will replace the centralized dust collection system. Heavyduty 14 gauge steel blower housing is standard on all models. Calculate the small dust collector device internal pressure loss filter pressure differential utilizing about 1. Having built my two bucket cyclone, i figured i might as well build a dust collector to use with it instead of that noisy shopvac. Ductwork installation and product guide fordustcollection systems. Additionally, these accumulations can eventually become so large that the duct collapses under the added weight. Air tight it is critical that the piping used in a dust collection system is air tight. The gold series xflo gsx dust collector is the industrys bestinclass dust collection system.
Its highefficiency performance is accomplished by means of the units long tapered cone, highvelocity inlet and welded helix. The standard cyclone design generates clockwise air movement only. A manual of recommended practice for design acgih 2010. Single stage dust collector blower and filters only woodshop dust control 19. This is the same machine as our g1030z2, but with the hugely popular polar bear color scheme and an aluminum impeller. This machine serves as a versatile and powerful dust collecting workhorse.
Dust collection design guide a dust collection design guide in pdf format originally written by air handling systems july 17, 2001 this document designing your air handling dust system is a design guide originally written by air handling systems, and has been converted into a two page pdf document requires acrobat reader. The typical static air pressure for a blower like that is somewhere around 1 122 of static pressure. Download and print a pdf with the tables and worksheets shown in this article. This traditional type of baghouse dust collector can also be configured as a bin vent for silos. Original design in 1971 compared to high efficiency design by scientific dust collectors. Fan performance curve showing stalling and operating ranges.
Design considerations interstitial velocity upward velocity of airparticulate between filters inside baghouse measured in fpm feet per minute determined by dividing airflow cfm by cross sectional area of filter housing less bag area not to be confused with can velocity example. This dust collector is designed and intended for use by properly trained and experienced personnel only. Compact dust collectors largescale dust collectors mist collectors pneumatic conveying systems hsfvacuum cleaners. Designing and sizing baghouse dust collection systems.
We have simplified the dust collection system design process for smaller shops, it is important to know federal, state and localities have codes and regulations enforced by ahj authorities. Start by measuring the length of the branch duct in feet. Type 6, airfoil wheels incorporate a blade design with the cross section of. If you have made an investment in a powerful dust collector, that is a great first step toward creating a healthy shop environment. Industrial dust collection systems are made up of important pieces of equipment that need to be operating as designed for an efficient operation. Nigeria abstractthe essence of this study is to develop a low cost dust extractor device that will be of. Dust collection systems remove industrial dust, mist, and fumes from the environment and process air streams, and return the cleaned air back into the workplace. Shop tips member plans design, drawing, and furniture styles safety.
Where a branch enters the main duct through a 45 wye, count the wye as a 45 bend for the branch. Use the cfm and static pressure to compare the performance of your dust collector. They are typically used for general ventilation, dust collection where the fan is on the clean side of the dust collector, combustion air, and drying. Figure dustcollection needs by the numbers wood magazine. To properly size your dust collector, you need to know your cfm requirements and at what static pressure your system will be operating. Dust collection system informationdust collection design can be complicated, here are a few simply steps to laying out an effective and efficient dust collection system. Clean air and lighter dust particles are directed up through the inner cylinder and discharge through the cleanair outlet. Donaldson company reserves the right to change design and speci cations without prior notice. We wanted a spaceefficient unit with minimal noise, dustfree construction, and convenience of use. It is imperative that the system is air tight from the dust collector to the machinery.
It was backordered and took a while to get to delivered. Exclusive technologies make jet the leader in single stage dust collection units, with the ability to capture particles as small as 2 microns. Total collection efficiency sample calculation particle size range particle size fractional efficiencies microns distribution d50 collection collected particulate min max % by weight microns % by weight % by weight 0 5 3 2. Use of collector to bailing airflow ratios for dust control. This first video of it covers the mounting flange and.