This size blower is more than adequate for a small. Confused about dust collection homemade dust collector with blower motor to read but he has the best imho advice on true dust look to this fantastic venture along with wood to create a stunning woodworking craft woodworking drawings get a lifetime of project ideas and inspiration. Texas cyclone design model was used to obtain an accurate pressure drop and sizing of. The first step in designing your system is to draw a floor plan of your shop area including the following. From the research it has the same shaft diameter as the harbor freight one and is a direct bolt in. This project was mostly for the fun of experimenting, it has no real purpose. If you are not familiar with the proper and safe operation of a dust collector, do not use until proper training and knowledge have been obtained. Cincinnati fan manufactures seven sizes of dustmaster portable dust collectors. Ventilation modules, dust collector bin vents and compact filter modules in a choice of construction materials to allow handling of all types of products, including fine, granular, lumpy, abrasive and. Designed to handle highvolume dust loads, a dust collector system consists of a blower, dust filter, a filtercleaning system, and a dust receptacle or dust removal system. Typically, a dust collector is installed in a remote location. If you have made an investment in a powerful dust collector, that is a great first step toward creating a healthy shop environment. Its highefficiency performance is accomplished by means of the units long tapered cone, highvelocity inlet and welded helix. The first step in designing your system is to draw.
Do not use this dust collector for other than its intended use. American air filter rotoclone, typen, size12, design4. It is fed by ductwork from multiple bulk material transfer points. Type 6, airfoil wheels incorporate a blade design with the cross section of. How to make sure your dust collection system complies. Jet dust collectors keep the air in your shop clean, and keep you safe while youre hard at work. Single stage dust collector blower and filters only woodshop dust control 19. Shop tips member plans design, drawing, and furniture styles safety. The dust collector performance ratings should show that at your given static pressure, the cfm it will provide.
Use the cfm and static pressure to compare the performance of your dust collector. Dust collection systems play a vital role in many commercial and industrial facilities. For systems carrying woodshop dust and chips, engineers. Heavyduty 14 gauge steel blower housing is standard on all models. Designing and sizing baghouse dust collection systems dominick dalsanto baghouse. Companies that specialize in dust collection are much better versed on duct design, and in general where you find snaplock pipe they sell larger size pipe. Homemade cyclone dust collector plans dust collector diy. Calculate the small dust collector device internal pressure loss filter pressure differential utilizing about 1. Dust collection design guide a dust collection design guide in pdf format originally written by air handling systems july 17, 2001 this document designing your air handling dust system is a design guide originally written by air handling systems, and has been converted into a two page pdf document requires acrobat reader.
How to make sure your dust collection system complies with. For purposes of this article i will assume that you have worked with your vendor to choose a dust collector that is capable of delivering enough air flow ideally cubic feet per minute at 4000 feet per minute at each tool to remove all of the fine dust that. Ductwork installation and product guide fordustcollection systems. Models ebr50, ebr75, ebr100, ebr150, ebr200 and ebm25, ebm75 and ebm100.
The speed of air movement through a dustcollection system is critical. From the dust collector type, filter media selection, fan performance and placement, dampers, silencers, duct and capture hoods all need to be matched to maximize collection efficiency. Illustrations are for reference only as actual product may vary. Compact dust collectors largescale dust collectors mist collectors pneumatic conveying systems hsfvacuum cleaners. Leave with the collector when setup and startup are complete. Having built my two bucket cyclone, i figured i might as well build a dust collector to use with it instead of that noisy shopvac. Original design in 1971 compared to high efficiency design by scientific dust collectors. If you are not familiar with the proper and safe operation of a dust collector, do not use until. Total collection efficiency sample calculation particle size range particle size fractional efficiencies microns distribution d50 collection collected particulate min max % by weight microns % by weight % by weight 0 5 3 2. Dust collection system informationdust collection design can be complicated, here are a few simply steps to laying out an effective and efficient dust collection system. A read is counted each time someone views a publication summary such as the title, abstract, and list of authors, clicks on a figure, or views or downloads the fulltext. Figure dustcollection needs by the numbers wood magazine. This 3 hp dust collector is designed to capture dust and wood chips from multiple woodworking machines at the same time.
Manufacturer of dust collector blowers in india get quote. Whether youre in need of a stationary, centralized or portable option for your workshop, the powertec dust collector works seamlessly with an assortment of woodworking machines. Pdf design analysis of dust collection system researchgate. In designing and outfitting wood magazine s idea shop 3 basement shop with a cyclone dust collector, we had several objectives in mind. Powertec dc1512 portable shop dust collector with 1. We wanted a spaceefficient unit with minimal noise, dustfree construction, and convenience of use. Backward inclined fan specially designed for dust collector mounting. Grizzly g1030z2p 3 hp dust collector with aluminum. Baghouse basics international association of operative. Design and analysis of cyclone dust separator 1muhammad i. Donaldson company reserves the right to change design and speci cations without prior notice. To properly size your dust collector, you need to know your cfm requirements and at what static pressure your system will be operating.
Cabinet collector series 5090 models 54, 64, 66, 75, 81, 84, 90. Cyclone dust collector woodworking plan wood magazine. The trickiest part of building a dust collector is the blower. If the vacuum pressure generated by the fan is not sufficient to overcome the. As my old blower destroyed itself i had to make a new one. Tcbi backward inclined fans for dust collectors twin city fan. This is the same machine as our g1030z2, but with the hugely popular polar bear color scheme and an aluminum impeller. Dust control handbook for industrial minerals mining and. We wanted a spaceefficient unit with minimal noise, dustfree.
Design elements of your dust collection system start your ductwork design at the dust collector itself. In dust collection systems, centrifugal air blower collects dust from generating point and carry it via ducting to dust collector. It was backordered and took a while to get to delivered. A blower designed for a hvac system simply will not move enough air for a dust collector. Air tightness in conjunction with proper piping will optimize the dust collectors. D ambrose alli university, faculty of engineering and engineering technology, department of mechanical engineering, ekpoma, edo state. Industrial dust collection systems are made up of important pieces of equipment that need to be operating as designed for an efficient operation.
Download and print a pdf with the tables and worksheets shown in this article. Designing and sizing baghouse dust collection systems. Clean air and lighter dust particles are directed up through the inner cylinder and discharge through the cleanair outlet. To achieve maximum airflow you should always use the largest diameter possible when connecting pipe to your blower, and up to the connection at your machine. The gold series xflo gsx dust collector is the industrys bestinclass dust collection system. Had one actually set up the system with 4 pipe they would. Use of collector to bailing airflow ratios for dust control.
Design and construction of a dust extractor machine engr ogbeide s. Dust collectors bag house fine dust bags do not clean as efficiently as cartridge unit larger than cartridge unit with equal amount of filter area. Where a branch enters the main duct through a 45 wye, count the wye as a 45 bend for the branch. Operating instructions and parts manual dust collector. In this present study, analysis the performance of the centrifugal blower will replace the centralized dust collection system. Start by measuring the length of the branch duct in feet.
A manual of recommended practice for design acgih 2010. Coneco central dust control systems vent the storage silos and the mixer into one dust collector. It is imperative that the system is air tight from the dust collector to the machinery. A dust collection design guide in pdf format originally written by air handling systems july 17, 2001. We have simplified the dust collection system design process for smaller shops, it is important to know federal, state and localities have codes and regulations enforced by ahj authorities having. Add to wish list california proposition 65 warning. To achieve maximum airflow you should always use the largest diameter possible when connecting pipe. By using the same exact dust collector and simply running the correct diameter piping we were able to get twice the amount of cfm to our tool. This guide is not an exhaustive course on dust collector design. Larger impeller for harbor freight dust collector beaubilt. Build a seethrough cyclone dust separator for your shop vac. Centrifugal blowers and fans, axial fans, portable dust. The national fire protection agency nfpa standard 484 requires specific dust collector and duct work design, configuration and maintenance when collecting any potentially reactive.
They are typically used for general ventilation, dust collection where the fan is on the clean side of the dust collector, combustion air, and drying. A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Air tight it is critical that the piping used in a dust collection system is air tight. The first step in designing your system is to draw a floor plan of your shop area. Design information cfm air volume in cubic feet per minute.
Next, find the diameter for your systems main and branch ducts. This traditional type of baghouse dust collector can also be configured as a bin vent for silos. Design optimization and experimental study on the blower for fluffs. Ductwork installation and product guide fordustcollection. Clean air and lighter dust particles are directed up through the inner cylinder and discharge through the clean. The standard cyclone design generates clockwise air movement only. For my previous dust collector, i used a hp motor from a tile saw. It handles all kinds of toxic and combustible dusts and fumes, including fine, fibrous and heavy dust loads.
Exclusive technologies make jet the leader in single stage dust collection units, with the ability to capture particles as small as 2 microns. This machine serves as a versatile and powerful dust collecting workhorse. Then, prepare a duct sp loss worksheet like worksheet 2 shown below for each branch. Design considerations interstitial velocity upward velocity of airparticulate between filters inside baghouse measured in fpm feet per minute determined by dividing airflow cfm by cross sectional area of filter housing less bag area not to be confused with can velocity example. Cyclones have often been regarded as lowefficiency collectors. Whether part of a system process, used to capture harmful pollutants from furnacesboilers, to convey dry bulk product or to maintain a clean and safe work environment, dust collection systems need to function at near.
You can also try our online fan selector program to help you select a cincinnati fan. The impact of duct diameter on cfm oneida air systems. The most basic discharge is a manual slide gate, that is acti. Design and construction of a dust extractor machine. All dcl dust collector modules are offered in top and bottomfilter removal designs as well as walkin clean air plenums. Videos spec ification sheet pdf manual pdf parts list pdf buy parts. See more ideas about dust collector, woodworking and dust collection. While larger in size, these systems are easier to maintain with single dust collector. The two stage filtration design provides much higher filtration efficiencies than single stage collectors. Simplifying dust collection for your woodworking power tools. Grizzly g1030z2p 3 hp dust collector with aluminum impeller. Oct 24, 2016 as my old blower destroyed itself i had to make a new one.
Had one actually set up the system with 4 pipe they would have very poor pickup at the planer and they would be wasting most of the systems energy to friction loss. The dust collector may be of bag type cyclone type. Type 5, backward curved blower wheels provide high efficiency and low noise. An extracurricular student project nicholas harlow1, robert choate2, joel lenoir3 abstract recently at. Fan performance curve showing stalling and operating ranges. Confused about dust collection homemade dust collector with blower motor to read but he has the best imho advice on true dust look to this fantastic venture along with wood to create a stunning. This first video of it covers the mounting flange and the impeller. To meet those objectives we designed a unit using a 760 cfm, 112 horsepower, 6282 decibel dust collector. Design considerations interstitial velocity upward velocity of airparticulate between filters inside baghouse measured in fpm feet per minute determined by dividing airflow cfm by cross. Design experiments for building a low power blower for a small dust collector. The typical static air pressure for a blower like that is somewhere around 1 122 of static pressure. This first video of it covers the mounting flange and. Additionally, these accumulations can eventually become so large that the duct collapses under the added weight.
All dust bags are 99% efficient at their specified micron filtration levels. Nigeria abstractthe essence of this study is to develop a low cost dust extractor device that will be of. Dust collection systems remove industrial dust, mist, and fumes from the environment and process air streams, and return the cleaned air back into the workplace. Its built on 20 years of successful performance of our awardwinning farr gold series system.
Design information designing your dust collection system. Run the 8 duct in your main from the radial saw to your dust collector. We have simplified the dust collection system design process for smaller shops, it is important to know federal, state and localities have codes and regulations enforced by ahj authorities. This document designing your air handling dust system is a design guide originally written by air handling systems, and has been converted into a two page pdf. D ambrose alli university, faculty of engineering and engineering technology, department of mechanical engineering, ekpoma.